Jinyuan Pharmaceutical replaces 4 tons with 4 units of 1 ton each
Cases Details
Jiangsu Pharmaceutical Manufacturing Co., Ltd. was established in 1993, covering an area of 150 acres and a building area of 20000 square meters. It has more than 190 employees. It is a Sino US joint venture in pharmaceutical R&D, production and sales. At present, it produces freeze-dried agents, nasal drops, sprays, tablets, hard capsules and APIs.
Project Overview
It is understood that the pharmaceutical company originally used a 4-ton traditional gas boiler, which had high energy consumption, high operating costs, safety risks, and non compliant nitrogen oxide emissions, resulting in high production costs and non-compliance with environmental requirements. Therefore, they are seeking a better boiler renovation plan.
(Originally a 4-ton traditional gas boiler)
The core advantages of Kaida Steam Source, such as ultra-low nitrogen emission technology, high efficiency and energy saving, and safety without supervision and inspection, as well as Kaida's rich experience and excellent cases in energy-saving and environmental protection transformation of steam systems in the medical and pharmaceutical industry, ultimately impressed this pharmaceutical company and chose Kaida Steam Source as their energy-saving transformation partner.
(4 1-ton Kaida steam source units)
During the renovation process, the Kaida Steam Source team fully considered the production characteristics and needs of the pharmaceutical company and provided customized solutions, using four 1-ton ultra-low nitrogen steam source units to replace the original 4-ton gas boiler. We also provide comprehensive services, including installation, debugging, training, etc., to ensure the smooth progress of the renovation project and the skilled operation of employees, providing a guarantee for the long-term stable production of the pharmaceutical company.
The success of this renovation not only helped the pharmaceutical company reduce energy consumption and operating costs, improve production efficiency, but also contributed to its environmental protection cause. At the same time, it has also established a good reputation and image for Kaida Steam Source in the field of energy-saving transformation in the medical and pharmaceutical industry.
Project Highlights
Highlight 1: Kaida steam source can be turned on and used immediately, producing steam in seconds with high efficiency and energy saving (which can shorten the preheating time by about 30 minutes compared to traditional gas boilers).
Highlight 2: Originally using a traditional gas boiler with a capacity of 4 tons, the actual steam usage is usually 2 tons/hour, with occasional peak steam usage of 3.8 tons/hour, resulting in situations where large horses pull small cars. After switching to four 1-ton Kaida steam source units, steam can be supplied as needed according to actual production conditions, with the required amount to be turned on and frequency conversion maintaining constant thermal efficiency, achieving efficient and precise steam supply without waste.
Highlight 3: Originally, gas boilers were classified as pressure vessels, which posed safety risks and required annual audits. Kaida steam source is designed with a geometric water volume of less than 30 liters. It is not a special equipment and is exempt from annual installation review, ensuring greater safety.
Highlight 4: Kaida steam source adopts water-cooled low nitrogen combustion technology, with ultra-low nitrogen emissions NOx<30mg/m ³ (supporting 24-hour online monitoring of full power).
Highlight 5: Kaida steam source is equipped with a dual condensing heat exchange system, with a thermal efficiency of over 95%; The independent built-in steam water separation system has a high steam enthalpy value (steam moisture content ≤ 3%), which is very in line with the usage standards of the pharmaceutical industry.
Highlight 6: Kaida Steam Source adopts Siemens fully automatic intelligent control system, which eliminates the need for dedicated personnel or boiler workers, saving labor costs.
