Henan Ice Cream Factory 3 units 1 ton
Cases Details
A certain ice cream factory in Henan Province has purchased 3 1.3-ton Kaida steam generators to replace the steam project of the power plant
Project Overview
A certain ice cream brand in Henan has been focusing on the ice cream industry for 39 years. It is a large-scale ice cream enterprise that integrates research and development, production, sales, brand management, and logistics distribution. It is reported that the company relied on pipeline steam heating in the past, but faced problems such as severe heat loss due to long distance and fluctuating steam pressure. Therefore, there is an urgent need for an efficient and energy-saving heat source equipment to replace traditional pipeline steam. In the initial stage of equipment selection, the company conducted detailed research and comparison with multiple boiler and steam generator suppliers. In addition to considering the performance parameters and price of the equipment, the company also attaches great importance to the after-sales service system and technical support capabilities of suppliers. After a series of rigorous screening and comprehensive evaluation, the company ultimately decided to choose Kaida Steam Generator, which has rich experience and good market reputation in the industry.
At present, this ice cream factory has successfully installed the Kaida steam generator nearby on the production line, which is expected to save the enterprise about 15% of comprehensive costs. Kaida steam generator, with its stable steam output and precise temperature control capability, ensures that ice cream ingredients can obtain the most suitable processing conditions in every process such as sterilization, mixing, and freezing, thereby ensuring the pure taste and good quality of ice cream.
Project Highlights
1、 Accurate temperature and pressure control
In the production process of ice cream, precise temperature and pressure control is required at every step from sterilization and disinfection to homogenization treatment. Kaida steam generator, with its stable and adjustable output, can meet the precise requirements of these key processes, ensuring the quality and taste of ice cream.
2、 Distributed nearby installation saves pipe damage
The overall design of the Kaida steam generator has a geometric water volume of less than 30 liters and is not classified as special equipment, ensuring safety. The Kaida steam generator has a small volume and can be installed in a distributed manner near the ice cream production line, saving energy loss from long-distance transmission and helping ice cream factories reduce production costs.
3、 The cost of steam usage has decreased by about 15%
The total steam flow rate of the ice cream production line is 3 tons/hour, and the original pipeline steam cost was 469 yuan/ton. Now, with the adoption of Kaida steam generator, the steam cost per ton has been reduced to about 332 yuan (based on local natural gas prices of 4.5 yuan/cubic meter). After comprehensive calculation (including costs of tap water and water treatment consumables), the total steam cost has decreased by about 15% compared to the original plan, making the brand's ice cream products more competitive in the market.
