Harbin Yingcai Fast Food Co., Ltd
Cases Details
As a benchmark in the domestic nutrition food industry, a central kitchen food company in Harbin has been deeply engaged in campus nutrition food, enterprise group food, and catering for large-scale activities for many years. The intelligent central kitchen production line is responsible for the cooking of large quantities of food, sterilization of food materials, and disinfection and sterilization of tableware all the year round. Stable and reliable heat source equipment is the core foundation for the central kitchen to ensure stable production and quality. With the continuous increase in market orders, the company has launched a new production line expansion and upgrade project. After multiple comparisons and screenings, the Kaida steam generator was finally selected as the heat source core of the new production line. Three 1-ton models have been successfully installed, debugged and accepted, and officially put into daily production in the central kitchen.
The new production line undertakes multiple processes such as food material pretreatment, cooked food cooking, high temperature sterilization, and disinfection and sterilization of lunch boxes. Multiple processes require stable output of clean steam all day long. The equipment load fluctuates greatly, and there are strict standards for steam supply stability, energy conservation, environmental protection, and operation safety. In the past, traditional old-fashioned boilers had slow heating and high energy consumption. The annual inspection procedures were cumbersome, and the start stop process was complicated. It was difficult to adapt to the operating rhythm of central kitchens in batches and staggered production, which became a pain point and problem on the road to expanding new production lines.
The three 1-ton Kaida steam generators that have landed this time are transformed into powerful power cores for the newly built central kitchen production line, with multiple hard core advantages that are suitable for the production needs of group meal factories
1. Fast start-up speed and flexible production scheduling
The equipment is equipped with DC heat exchange technology, which can produce clean steam in just a few seconds without the need for prolonged preheating; Shut down and stand by at the low point of production, and supply gas at the end of the peak period, which can match the segmented production rhythm of central kitchen, such as preparing meals in the morning, mass processing at noon, and cleaning and disinfection and sterilization at the later stage, without delaying the progress of the assembly line.
2. Variable frequency energy-saving technology, aligned with the positioning of green factories
The central kitchen project attaches great importance to the construction of energy-saving and emission reduction in the factory, and is committed to creating a green and low-carbon intelligent catering workshop. The Kaida steam generator is equipped with intelligent frequency conversion technology to accurately adjust the steam output load as needed, eliminating energy waste under no-load conditions. Compared with traditional boilers, it can achieve significant savings in gas expenses, reduce long-term production energy consumption costs, and meet the low-carbon production standards of green factories.
3. Exemption from inspection for safe models, saving the trouble of annual inspection for special equipment
The water volume of the equipment system is less than 30L, which does not belong to special equipment and does not require complex inspection and annual inspection processes. There is no need to equip dedicated boiler operators, reducing equipment management manpower investment and avoiding safety hazards of high-pressure boilers from the root. Daily use in the food workshop is safe and worry free.
4. Steam is clean and stable, safeguarding the safety of campus meals and food
The key parts of the whole machine are made of food grade stainless steel material, producing dry, saturated and pure steam without impurities or odors. It is also safe to directly contact steamed and boiled ingredients, ensuring the cleanliness and hygiene of every student nutrition meal; Multiple parallel designs allow for modular and independent operation of a single device. In the event of a single module failure, the remaining modules will continue to supply gas to prevent sudden shutdowns of the entire production line.
5. Compact and easy to install, suitable for new workshop layout
The Kaida steam generator has a compact and safe body, which can be placed nearby in the production line equipment room without the need to build a large boiler room, saving valuable workshop space for the central kitchen; Equipped with a fully automatic intelligent control system, the operation is simple and convenient, and ordinary workshop employees can easily control it. It also supports remote monitoring of equipment operating conditions.
